INTEGRAL VISION NODE

Catch defects before your customer does.

Integral Vision Node inspects every part in real time, catching assembly mistakes, missing components and visual defects before they leave your line.

Reduce escapes. Reduce rework. Reduce manual inspection.

See applications

Camera → Vision Node → PASS / FAIL → PLC

CAMERAREJECTLINEVISIONNODEEDGE INFERENCEPASSFAILFAILPLC ALERT
100%
Parts inspected
24/7
Consistent inspection
0
Operator fatigue
1 record / part
Image + PASS / FAIL

What is manual inspection costing you?

Adjust the numbers to match your line. The estimate covers labor only, before scrap, escapes, and rework.

$16,667 / month
$200,000 / year

spent repeating the same visual inspection.

Every month you wait, you pay for the same inspection again.

Catch the defect where it’s cheapest.

The further a defect travels, the more it costs to fix.

01INSPECTION STATIONReject the part.02ASSEMBLYRework + wasted material.$03SHIPPINGReturns + sorting + logistics.$$04CUSTOMERClaim + disruption + relationship risk.$$$

Stop the defect at the source.

The inspection station is the only place a defect is cheap.

What can it inspect?

Presence / absence

Is the component installed?

Assembly verification

Is the part assembled correctly?

Orientation

Is the component positioned correctly?

Surface defects

Scratches, cracks, deformation, contamination.

Classification

Is this the correct model, variant or part?

Counting

How many parts passed through the station?

How it works

01
CAMERA

Captures each part

02
INTEGRAL VISION NODE

Runs the inspection locally

03
DECISION

PASS / FAIL / classification

04
MACHINE

PLC signal, reject actuator, alarm or API

Designed to retrofit existing machinery without replacing your production equipment.

Built for real production variation

Your parts don’t look identical every cycle. Your inspection shouldn’t require them to.

SHIFTED✓ PASSROTATED✓ PASSVARIATION✓ PASSMISSING CLIP✕ FAIL
Part position
Handle normal movement and orientation changes.
Appearance variation
Recognize acceptable production variation.
Complex defects
Detect defects that are difficult to express as simple vision rules.

Show us your good parts and your rejects. We build the inspection around your actual production conditions.

One station, end to end

A representative automotive assembly inspection.

PART ENTERS FIXTURETRIGGER SENSORCAMERA CAPTURES IMAGEVISION NODE INSPECTS✓ CONNECTOR INSTALLED✓ CLIP INSTALLED✓ CORRECT VARIANT✓ CORRECT ORIENTATION✓ CONNECTOR INSTALLED✓ CLIP INSTALLED✓ CORRECT VARIANT✓ CORRECT ORIENTATIONPASS → CONTINUEFAIL → PLC REJECTS PARTPASS → CONTINUEFAIL → PLC REJECTS PART

Inspect plastic assemblies before final packaging.

Verify clips, fasteners and connectors before a component leaves the assembly cell.

Built for the factory floor

Not an AI demo. An inspection appliance designed to sit beside the machine it watches.

INTEGRAL MACHINESVISION NODEPWRSTATNET24VI/OETHCAM 1CAM 2PLC
Edge AI compute
24V industrial power
Industrial Ethernet
Isolated I/O
Camera interfaces
Local storage
PLC connectivity
Low latency
decisions in-line, immediately
No cloud dependency
runs without internet
Data stays on-premise
images never leave the facility
Direct PLC integration
speaks to existing automation

Retrofit inspection. Don’t rebuild the line.

Vision Node drops into the equipment you already run.

CAMERASSENSORSPLCBARCODEVISIONNODEEDGE INFERENCEEXISTINGMACHINENO REBUILD REQUIRED
Equipment
PLCSensorsIndustrial camerasBarcode readersReject actuatorsMESFactory network
Interfaces
Digital I/OModbus TCPOPC UAREST API

Integration scope is confirmed for each deployment.

Know exactly what was inspected.

Search historical failures and export inspection records for quality analysis.

Inspection record#0048121
FRAME 18421_143208
PART IDBC-18421-A
RESULTFAIL
DEFECTMISSING FASTENER
STATIONASSEMBLY CELL 3
TIMESTAMP14:32:08.114
MODELinspect-v12
SEARCH FAILURESREVIEW IMAGESEXPORT RECORDS

From one problem to production

01
Show us the part

You provide good and defective samples.

02
We validate the inspection

We test whether the defect can reliably be detected.

03
Pilot on one station

Vision Node is installed alongside the existing line.

04
Expand

Once validated, deploy across additional machines and lines.

Technical specifications

Representative configuration. Exact specification is confirmed per deployment.

Compute
Edge AI module (NVIDIA Jetson class)
Camera
USB / CSI / optional GMSL
Networking
Gigabit / 2.5G Ethernet
Industrial I/O
Isolated 24V digital I/O
Interfaces
RS-485 / CAN
Power
24V DC
Deployment
On-premise
Storage
Local NVMe
Integration
PLC / API

Start with one inspection.

You don’t need to automate the entire factory. Start with one part, one defect, one production station.

Send us the part, what should pass, what should fail, and your cycle time.

Stop paying for the same inspection every shift.

Prefer email? contact [at] integralmachines.com